J-Mate® Continuous Dryer
See All DryersThe J-Mate® Continuous Dryer, a JWI® product, reduces disposal costs by removing moisture from dewatered cake.
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- Volume reduction ranges from 2:1 to 5:1.
- Weight reduction from water loss with material going from 20-40% solids to 60-80% solids.
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The J-Mate® Continuous Dryer, a JWI® product, reduces disposal costs by removing moisture from dewatered cake.
- Volume reduction ranges from 2:1 to 5:1.
- Weight reduction from water loss with material going from 20-40% solids to 60-80% solids.
Description
The J-Mate® Continuous Dryer, a JWI® product, reduces disposal costs by removing moisture from dewatered cake. It is designed to be used for second stage volume and weight reduction downstream from a J-Press® filter press or other dewatering systems.
The J-Press® filter press, a JWI® product, reduces 80 barrels of metal hydroxide sludge to 4 barrels of cake. While this is a substantial reduction, greater savings are realized with the addition of the J-Mate® dryer. Since 60% to 80% of the filter cake is moisture, the J-Mate® Dryer can further reduce 4 barrels of filter cake to 1 barrel of dried material for easier, less costly disposal.
Read our blog post: Sometimes You Just Need A Really Big Industrial Dryer
Cake from the J-Press® filter press is loaded into the continuous J-Mate® Dryer receiving hopper using one of several material handling options or directly into a special mobile dumpster. Continuous J-Mate® Dryer Solutions
A pioneer in dewatering technology, Evoqua Water Technologies has established itself as the leading provider of dewatering solutions in a wide range of wastewater and processing applications. Evidenced of Evoqua's leadership in metal hydroxide waste reduction is the Continuous J-Mate® Dryer, a JWI® product. Designed as a second stage dryer for further reduction after mechanical dewatering, the J-Mate® Dryer takes over where the filter press, belt press and centrifuge leave off, producing an extremely dry, easily disposed of material.
Features, Benefits & Models
Features
- Designed Specifically for Metal Hydroxide and Inorganic Materials
Fully automatic processing cycle. - 98% efficient stainless steel venturi type wet scrubber.
- Stainless steel construction of all internal wetted parts in drying chamber.
- Modulating control system for optimum energy use.
- Highly efficient infrared heaters reduce energy cost.
- Available in natural gas and LP
- Optional hydraulic loading system automatically raises and empties drums or dumpsters into receiving hopper.
- Multiple material handling options for installation flexibility.
- Indirect heating elements. No direct flame touching material.
- Electronic ignition
- The dried, granular material discharges to a bag, barrel or a dumpster for disposal.
- Optional Features
- Dumpsters
- Hydraulic dumping mechanism for dumpster or drum
- Stainless steel receiving hoppers
- Special hopper designs and sizes
- One way disposable bags
- Custom support structures available to elevate filter press for direct disposal into J-Mate dryer
- Single or dual diverter discharge chute
Benefits
- Very low emissions from wet scrubber
- Optimized for dryest cake at lowest energy cost
- Minimal operator attention required.
J120G
- Water removal rate 47lbs/hr (21.3 l/hr)/ Sludge throughput 0.75-1.5 cu ft/hr (21.2-42.5 L/hr)
J180G
- Water removal rate 94lbs/hr (42.7 l/hr)/ Sludge throughput 1.5-3.0 cu ft/hr (42.5-85.o L/hr)
J360G
- Water removal rate 188lbs/hr (85.3 l/hr)/ Sludge throughput 3.0-6.0 cu ft/hr (85-170 L/hr)